Friday, October 5, 2007

PVC Cables

PVC insulated (Heavy Duty) cables are manufactured with Aluminium and Copper conductors confirming to Indian Standards and to International Standards like BS, IEC, etc.

Approved by leading Companies

Product Range

  • PVC insulated Heavy duty cables up to 3.3 kv.
  • PVC insulated Control Cables Up to 61 cores in Voltage grade 650/1100 V.
  • PVC insulated Mining Cable.
  • PVC insulated Flexible Cable.
  • PVC insulated electrical wiring Cable.

Manufacturing Range

  • Aluminium and Copper Conductors
  • Single Core Cables upto 1000sqmm
  • Multi Core Cables upto 630 sqmm
  • Normal PVC or HR PVC Insulation
  • Special purpose FR/FRLS Sheath
  • Construction : Armoured, Unarmoured

PVC Cable Power Cable Exporters India



PTFE Cables

Products

» PTFE Equipment Wires
(PTFE: Poly-Tetra-Flouro-Ethylene)
» PTFE Multicore Cables

» Compensating & Extension

(Thermocouple Cables)
» RF-Coaxial Cables
» PTFE Electrical Sleevings
» PTFE High Voltage Cables

(Corona Resistant)
» PTFE Heaters
» High Temperature Power Cables

» Relemac-Gold Teflon Fire Safety Wires

» Cable Harness & Cable Assemblies

-----------------------------------------------------------------------------------------

PTFE Equipment Wires

PTFE cables have outstanding Mechanical & electrical properties, these are heat resistant, Its properties qualify them for an ever widening range of wiring applications ,they are used in many situations, where temperatures are of + 1800C and above or where temperatures are below Minus 400C.In most adverse uses, where chemical fumes and liquids would render all other cables useless.PTFE is the most well known and durable polymer and has been used in the cable industry for many years.Its outstanding dielectric properties, even at elevated temperatures, make it most suitable for insulation of cables

----------------------------------------------------------------------------------- Topˆ
PTFE Multicore Cables
Relemac PTFE manufactures a wide variety of multicore cables, for use in instrumentation of power projects, chemical & fertilizers, steel plants & various other type of Engineering industries.The multicore cables are availale in unshielded twisted cores and PTFE Jacketed and Shielded twisted cores/ twisted pairs and overall PTFE jacketed cables.Shield is provided to prevent electrostatic interference, it keeps external electrical disturbances away for affecting the signal and eliminates the unwanted transfer of signal between circuits of same cable such as cross talk.For short distances having low speed digital data transmission unshielded cables, twisted multicore or multi-pair can be used.These multicore cables are the connecting link between the central instrumentation and various transducers.

----------------------------------------------------------------------------------- Topˆ

Compensating & Extension (Thermocouple Cables)

Compensating cables are indispensable for precise temp. measurement at remote measurement points, they serve as extension leads from the thermocouple sensor to the measuring instrument.Compensating cables are made from metallic materials having similar thermoelectric properties as the thermocouple in use, the extension wires are made with similar material as of thermocouple element and are expensive, but cheap alloys of different combinations having milli-volts (e.m.f.) matched as closely as possible to the thermocouple at ambient temperatures to thermocouple are compensating wires. We supply insulation and sheating to meet the various applications, there is a choice of PVC, Asbestos, Silicon, Fibre-glass, PTFE having screen of Stainless steel, Tinned plated, Copper wire or silver plated copper wire.


----------------------------------------------------------------------------------- Topˆ


RF-Coaxial Cables

High frequency transmission of signals in computer complexes, industrial electronics & maintenance is being done with the help of Co-axial cables.Because of its wide electrical, Mechanical and thermal properties, Co-axial cables are the solution of most diverse application problems especially in the sector of high frequency technology. The Co-axial cable type RG were originally developed for Military applications. They meet the requirements of American Military regulation MIL-C-17, because of their internationally acclaimed constant high quality, they are today employed through out the whole field of H.F. Technology.


----------------------------------------------------------------------------------- Topˆ


PTFE Electrical Sleevings

PTFE Sleeving is available as per the requirements of Indian Defense Standard JSS 54802 (LCSO approved)The Sleeves are made by tape wrapping and sintering process with colours Black, Brown, Red, Orange, Yellow, Green, Blue, Violet, Grey, White, Pink, Natural & several colour combinations of above.PTFE Electrical Sleevings can withstand, 1) Operating temperature from -650C to +2600C.2) Resistant to flame, hydraulic fluids, chemicals, aircraft & rocket fuel, even at elevated temperatures.


----------------------------------------------------------------------------------- Topˆ
PTFE High Voltage Cables (Corona Resistant)
There are applications when high voltage is applied at elevated temperatures, PTFE insulation is most suitable, which has stable dielectric properties upto 2500C.Some standard sizes having specially formulated PTFE with Corona Resistant features, shows excellent results at high voltage.




----------------------------------------------------------------------------------- Topˆ

PTFE Heaters

PTFE Insulated Heater wires find a large number of applications in process industries these are available in wire or coil form, for a fixed resistance value per meter. Various type of heating solutions for process heating upto 2000C can be designed with these heaters.


----------------------------------------------------------------------------------- Topˆ

High Temperature Power Cables

These cables are designed to work with high current loads at high temperature environment conditions, such as wiring of furnace heaters, ovens and Industrial wiring under harsh working conditions. Conductors are made of fine multi-strand Bare/Silver Plated copper strands, PTFE insulated for 600 V / 1000 V working voltage grade, having suitable insulation thickness, which can bear the mechanical load of heavy conductor, overall fiber glass braided & silicone varnished to provide surface protection to inner dielectric for extra mechanical stability. It can be further braid armored with stainless steel wire or tin plated copper wire.Relemac Wires & Cables manufacture both Single & Multi-core power cables.Basic Cores are insulated with PTFE for 600 V working grade laid up and PTFE Jacketed overall fiber glass braided with silicone varnish or stainless steel braided for mechanical protection, However combination of both FG and SS can also be given.

----------------------------------------------------------------------------------- Topˆ

Relemac-Gold Teflon Fire Safety Wires
These cables are suitable for domestic and industrial wiring of building and electrical installationsThese Cables are designed for high cost and Sensitive installations where fire from electrical short circuits may cause damage to human life & property.Most useful for Building wiring of hotels, restaurants, computer rooms, multi-storied buildings, commercial buildings like cinema halls, hospitals, industrial wiring, showrooms etc. These cables have fine strands of pure electrolytic grade copper with a layer of PTFE wrapping & sintered and overall high Heat resistant PVC (1050C) coated. (HR PVC)



----------------------------------------------------------------------------------- Topˆ


Cable Harness & Cable Assemblies

Ready to Install Cable Harness are most economical, saves lot of time and money and wastage at user end.These cables are made as per customers own requirements and drawings, stripped, fitted with end connectors at given lengths, sealed with Heat shrinkable sleeves, for mechanical stability, tested for reliability.A ready made cable Harness with all necessary terminals connectors & other components can be installed easily, with no possibility of failures.



----------------------------------------------------------------------------------- Topˆ

PTFE cable

XLPE Cables

Cross Linked Polyethene Cables (XLPE)

» Relemac Cables, pioneered the manufacture of Cross Linked Polyethene (XLPE) Power Cables in India.
» Dry Cured & Drycooled CCV Line with State-of-the-art extrusion process.
» Design as per Indian and International Standards.
» Approved by leading consultants.

Manufacturing Range

  • 1kV upto 33kV
  • Aluminium and Copper Conductors
  • Single Core Cables upto 1000 sqmm
  • Multi Core Cables upto 630 sqmm
  • FRLS Sheathed Cables
  • Aerial Bunched Cables


Relemac is a world-renowned name in design and manufacture of high-performance, high-bandwidth cables and wires for telecommunications. We are the world's largest manufacturers of Co-axial cable, Telephone Cable, instrumentation signal cables, control cables, thermocouple extension cable, Multi Core Cable, Computer/Shielded Cable, Tele Communication Cable, power cables, ptfe cables, special application cables etc.

An ISO 9001 company is country's finest source for a phenomenal range of technologically advanced specialty cables. All the products are developed to international standards and customized to provide need-based solutions for blue-chip organizations at home and abroad.

Our products caters to core sectors of the economy such as telecommunications, power, space, oil, gas, petrochemicals, fertilizers, cement, steel, railways, medical, automotive, electronics and more...

Managed by a team of progressive technocrats and professionals, Relemac is powering into the new millennium, keeping pace with front line technological advancements worldwide, as well as client-specific requirements.

Relemac Overseas Inc. Delhi India

Coaxial Cables Control Cables PVC Cables Rubber Cables HT-Xlpe Cables LT-Xlpe cables House Wiring Submersible cables Lan Cables Power cables
PTFE Cables Xlpe cables PILC Cables Instrumentation Cables
Telecommunication Cables Fibre Optical Cables Fire Survival Cables Teflon Cables Electrical Cables CATV Cables

Relemac Overseas Inc.- Profile Created By Vivek Gupta 10/3/07 9:48 PM


Relemac House Wiring/Domestic cable/PVC Copper Cables

One name in house wires which inspires confidence in consultants, architects and builders today is RELEMAC. One of the most sought-after brands of house wires, Relemac has built up a requtation for commercial foresight and solid integrity. Relemac house wires carry a guarantee that far exceeds the ISI Certification they possess. Tested at every stage and supervised by experienced engineers, Relemac house wire are making a name for themselves in both Indian and world markets.

Conductor

Flexible copper conductors are made from high conductivity Copper rods of 8 mm diameter. The rod is drawn to required sizes of fine wires for the construction of conductors of different areas of cross section. Annealed plain copper conductors used in the flexible cables and cords conform to the requirements of table 3 class 5 of IS:8130-1984. The construction of conductor is also made according to customer specification.

Insulation

Relemac House wires are mainly available readily in PVC insulations & also manufactured in various other insulations like, FR PVC / FRLS PVC / HR PVC / ZERO HALOGEN & TEFLON (PTFE) With HR PVC.


PVC Insulation
'Type A' PVC Compound suitable for a maximum continuous conductor operating temperature of 70°C, as referred in IS:694-1990, is insulated over conductor by extrusion process with required thickness of insulation and conforms to all the requirements of IS: 5831-1984.

FR Insulation FR PVC insulation has better fire retardant properties than normal PVC.

FRLS Insulation FRLS PVC insulation provides better fire retardant properties then normal PVC & also emits Low Smoke, in case of fire.

HR PVC Insulation HR PVC Insulation ensures insulation stability at conductor temperature of 85C & 105C, in case of HR85 & HR 105PVC insulation respectively.

ZERO HALOGEN Insulation ZERO HALOGEN Insulation provides better flame retardant properties then HR & FRLS. Zero Halogen required >300 Deg'C temperature to catch fire (with 1% Oxygen).

TEFLON (PTFE) With HR PVC Insulation TEFLON (PTFE) with HR105 PVC are designed for high cost and Sensitive installations where fire from electrical short circuits may cause damage to human life & property. PTFE can withstand,operating temperature from -650C to +2600C.

Comparative Properties of RELEMAC Wires

Feature
Normal PVC Wire
Heat Resistance
HR-PVC
Fire Retaradant
FR-PVC
Fire Retardant
Low Smoke FRLS
Zero Halogen
Low Smoke
Insulation Material
PVC
PVC
Spl. PVC
Spl. PVC
Spl. Polymer
Insulation Property
Normal
Good
Good
Good
Very Good
Temperature Rating
70 Deg' C
85 Deg' C
70 Deg' C
70 Deg' C
85 Deg' C
Thermal Stability
Normal
Very Good
Good
Good
Very Good
Flame Retardancy
Good
Good
Very Good
Very Good
Excellent
Safety During Burning
Average
Average
Good
Good
Excellent
Requirement of Oxygen to catch fire (% in air)
>21
>21
>30
>30
>35
Temperature Required
to Catch Fire (with 21% oxygen)
Room Temp.
Room Temp.
>250 Deg' C
>250 Deg' C
> 300 Deg' C
Visibility during Cable Burning (%)
<20
<20
<35
>40
>80
Release of Halogen Gas during burning (% by weight)
<20
<20
<20
<20
Zero
Abrasion Resistance During Installation
Good
Good
Good
Good
Good

Single Core Unsheathed Flexible Cables in voltage grade 1100 Volts

Nominal cross
sectional area
of
Conductor

Sq.mm

Number/Nom.
Dia. of wire




mm
Nominal Thickness
of
Insulation


mm
Overall
Diameter
(Approx.)



mm
Current carrying capacity #
2 cables, single phase
Max. resistance
of Conductor
per
Km @ 20 C


Ohms.
In conduit/
Trunking


Amps.
Unenclosed-clipped
directly to a surface or on cable tray

Amps.
1.0
14/0.3*
0.7
2.8
11
12
18.10
1.5
22/0.3*
0.7
3.2
13
16
12.10
2.5
36/0.3*
0.8
3.8
18
22
7.41
4.0
56/0.3**
0.8
4.5
24
29
4.95
Standard Colours: Black, Red, Blue, Yellow, Green. (for earthing) Supplied in 90 metre lengths in attractive cartons. Confirm to IS-694 - 1990. * As per conductor class 2 of IS : 8130/1984 ** As per conductor class 5 of IS : 8130/1984 #As per IS 3961 (part V)-1968
6
84/0.3
0.8
5.4
31
37
3.30
10
140/0.3
1.0
6.8
42
51
1.91
16
101/0.45
1.0
8.0
57
68
1.21
25
158/0.45
1.2
10.0
71
86
0.780
35
220/0.45
1.2
11.1
91
110
0.554
50
315/0.45
1.4
13.2
120
140
0.386
Supplied in 90 meters lengths in Polythene & Cloth Packing
Standard Colours: Red, Yellow, Blue & Black
Confirm to IS:694/1990.
* Sample card available on request. (1 to 4 Sq mm.)

Single Core Unsheathed Flexible Cables in voltage grade 1100 Volts
2.0
28/0.3
0.8
3.40
17
20
9.40
4.5
65/0.3
0.9
4.85
28
33
4.08

Single Core Unsheathed Annealed copper conductor as per BSS-2004/1961
voltage grade 1100 Volts
No.of strand & Size
of wire in inch
Size in
SWG
Nominal area of
Conductor in Sq.mm
Thickness of Insulation
in mm
Nominal overall Dia
in mm
Current rating
Amps
1/0.044*
1/18
1.0
1.05
3.30
5
1/0.046*
1/17
1.1
1.05
3.70
7
3/0.029*
3/22
1.3
1.05
3.50
10
3/0.036
3/20
2.0
1.20
4.85
16
3/0.036*
3/20
2.0
1.05
3.90
15
7/0.029*
7/22
3.0
1.15
4.80
20
7/0.036
7/20
4.5
1.30
6.10
29
7/0.036*
7/20
4.5
1.15
5.20
28
7/0.044
7/18
7.0
1.30
6.50
36
7/0.064
7/16
15.0
1.30
8.70
53
19/0.044
19/18
19.0
1.30
10.40
62
19/0.064
19/16
40.0
1.30
12.70
97
19/0.083
19/14
65.0
1.40
16.50
140
37/0.064
37/16
75.0
1.55
17.30
158
37/0.083
37/14
130.0
1.70
22.50
218
Supplied in 90 meters lengths in Polythene, Carton & Cloth Packing.
Standard Colours : White, Red, Yellow, Blue, Black & Green.
* Sample card available on request


Housewiring Domestic Cables pvc power cables

Submersible Cables:

CABLE DESIGN: Submersible Pump cables is a specialized product to be used for submersible pumps in a deep well. The area of installation is physically restrictive, and the environment is very hostile. Relemac is designed and manufactured keeping in mind these factors to achieve the highest possible degree of reliability

650/1100 VOLTS RELEMAC 3CORE FLAT CABLES FOR SUBMERSIBLE PUMPS
CONDUCTOR PVC INSULATION PVC SHEATH CURRENT
Rating at
300C
Amps.
Approx
Weight
Kg./Km.
Nominal
Area in
Nos. & Dia.
of wire
Nominal
Thickness
Nominal
Core Dia.
Nominal
Thickness
Approx. Overall
Dimensions
Sq. mm. Nos. / mm mm mm mm Thickness
mm
Width
mm
1.5 22/0.30 0.8 3.25 1.15 6.0 12.8 16 125
2.5 36/0.30 0.9 3.84 1.15 6.4 14.6 20 175
4.0 56/0.30 1.0 4.65 1.15 7.4 17.2 28 235
6.0 85/0.30 1.0 5.30 1.15 7.9 18.7 34 325
10.0 140/0.30 1.0 6.60 1.40 9.9 23.7 46 525
16.0 226/0.30 1.0 8.20 1.40 11.4 28.0 62 785
25.0 354/0.30 1.2 10.10 2.00 14.7 35.5 79 1270
35.0 495/0.30 1.2 11.50 2.00 16.2 39.5 98 1640
50.0 703/0.30 1.4 13.60 2.20 18.3 45.5 125 2080
70.0 440/0.45 1.4 15.30 2.20 20.0 51.0 156 2830
95.0 475/0.50 1.6 18.00 2.40 23.5 60.0 180 3620
Note :
  • The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance as per Class 5 of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360
  • 4 core and 5 core flat cables are available on request.

RELEMAC DOUBLE SHEATHED ROUND CABLES FOR SUBMERSIBLE PUMPS
650 / 1100 VOLTS
Nos. of cores
and
core area
Approx.
outside
diameter
Nos. of cores
and
core area
Aprox.
outside
diameter
Nos. X mm2 mm Nos. X mm2 mm
3 X 1.5
10.0
4 X 1.5
10.8
3 X 2.5
11.0
4 X 2.5
12.2
3 X 4
13.0
4 X 4
14.1
3 X 6
14.6
4 X 6
16.0
3 X 10
18.0
4 X 10
20.8
3 X 16
21.2
4 X 16
23.4
3 X 25
26.0
4 X 25
28.8
3 X 35
28.3
4 X 35
31.5
3 X 50
33.5
4 X 50
37.3
3 X 70
37.8
4 X 70
42.2
3 X 95
43.5
4 X 95
48.8

http://www.relemaccables.com/Submersiblecables.html


Coaxial Cable

>>75 ohms Co-axial Cables
RG-59 Drop Coaxial Cables
RG-6 Drop Coaxial Cables
Rg-7 Drop Coaxial Cables
RG-11 Drop Coaxial Cables
Trunk Cables
Japanese Standard Cables

>> 50 ohms Co-axial Cables
Base Station Corrugated Hard-line Feeder Cable
Radiating Hard line Cable Corrugated
Braiding Type � 50 ohms Communication Cable

>> A Technical Overview

Coaxial Cable - 75 & 50 Ohms Drop Wire